NEXT-GEN MOM & ERP ARCHITECTURE • BUILT FOR PCB FABRICATORS

The Digital Spine of Your PCB Factory

Blueprint is the only Manufacturing Operations Management (MOM) & ERP platform built exclusively for printed circuit board fabricators. Seamlessly connect CAM Gerber engines, automate traveler barcodes, optimize multilayer lamination cycles, and lock out defective panels before they ever ship.

IPC-6012 & IPC-A-600 Class 3 Compliant

Zero Defect Escapes Guaranteed

Direct CAM Gerber Automation

Air-Gapped Layout Security

Schedule Live Plant Demo Explore 7-Stage Workflow

symteq_blueprint_mom_console.sys • [ACTIVE NODE: SKOPJE-PLANT-01]

ALL SYSTEMS SYNCHRONIZED

REAL-TIME TELEMETRY

47 / 47 Stations

CNC, Lamination, Plating & AOI Online

Blueprint 10-Layer Multilayer Stackup Builder Modal

Blueprint 18-Module Radial Digital Spine

LIVE DATA BUS

< 3ms Latency

Reverb WebSockets • Plant-Wide Sync

THE MANUFACTURING REALITY

Why Traditional ERPs Fail in High-Mix PCB Fabrication

Generic ERPs were built for standard widgets. Bare-board manufacturing operates on a fundamentally different physics of micro-tolerances, chemical electroplating baths, and multi-layer lamination.

CHALLENGE 1: QUOTING & CAD

48-Hour Quoting Lag & CAM Silos

Manual Gerber analysis on isolated CAM workstations delays commercial price quotes by 24–48 hours.
No automated lookup of historical stackups, leading to inconsistent pricing and margin leakage.
Critical engineering parameters (blind vias, peelable mask, impedance) are manually retyped into ERPs, creating fatal transcription errors.

CHALLENGE 2: SHOP-FLOOR WIP

Paper Travelers & WIP Black Holes

Physical routing cards get grease-stained, lost, or bypassed in multi-step chemical wet processes.
Plant managers have zero real-time visibility into batch location, queue delays, or bottlenecked lamination presses.
Scrap reasons (AOI defects, drill runout, delamination) are tallied on clipboards days after occurrence when reworks are too late.

CHALLENGE 3: STORAGE & LAB

Disconnected Warehouses & Lab Blindspots

Automated storage carousels (Modula VLMs) operate in standalone silos with zero BOM integration.
Prepreg moisture exposure and chemical bath titration logs are kept on whiteboards, risking IPC-A-600 quality escapes.
Unmonitored CNC drill spindle bearing wear halts tight production schedules without preventative warning.

END-TO-END OPERATIONAL WORKFLOW

The 7 Synchronized Stages of PCB Manufacturing

From customer Gerber upload to palletized shipping boxes and multi-currency accounting — synchronized natively across every department without duplicate data entry.

QUO-01

1. Quotation & AI

Gerber ingestion, Dynamic Price Matrix, Similar Quotes AI Engine (±20% tolerance matching).

ORD-02

2. CS Review

Commercial validation, Incoterms (EXW, FCA, DAP), and order batching into production releases.

CAM-03

3. CAM Engineering

Dielectric stackup sandwich, 50Ω/100Ω impedance, thermal X/Y scaling, and cleanroom tooling release.

PRD-05

4. Cleanroom MES

Barcode kiosk travelers, strict sequential process routing, and automated milestone BOM deduction.

QLT-07

5. Quality & Lab

AOI & E-Test scanning, micro-section audits, Cu electroplating titration, and 8D CAPA line locks.

SHP-10

6. Shipping

Barcode box packing, tare/gross weight calculation, DHL/UPS manifests, and customs export forms.

INV-11

7. Invoicing

Normalized multi-currency billing (EUR, USD, MKD), proforma & credit notes, and GL export.

CORE ENGINEERING ENGINES

Industrial-Grade Precision for Multilayer PCB Production

Purpose-built tools translating customer Gerber and ODB++ files into machine-ready routings, controlled impedance models, and shop-floor cleanroom travelers.

ENGINEERING BRAIN OF THE FACTORY

Multilayer StackUp Architecture & Controlled Impedance

CAM engineers configure the exact dielectric sandwich—core substrates (dielectric thickness + copper cladding), prepreg glass styles (1080, 2116, 7628) with resin content percentages, and outer copper foils. Instant 1-click verification checks material availability directly in automated Modula storage towers.

Multilayer Substrate Architecture Supports high-Tg FR-4, Isola PCL-370-HR, Rogers, and Shengyi materials with precise resin content calculations (RC: 61% / 66% / 71%).

Press Cycle Thickness Prediction Calculates start thickness (1.618mm), final bonded thickness (1.451mm), and pressing stack allowances (1.700mm) before tooling release.

Direct Modula VLM Stock Verification Engineers click "Check quantity (Modula)" directly inside the stackup builder to verify lot availability across 128 vertical trays before routing to CAM.

STACKUP BUILDER • [WO #351582 • 10-LAYER ISOLA PCL-370-HR]

Blueprint 10-Layer Multilayer Stackup Builder

Live Blueprint Stackup Modal: WO #351582 for B&B Leiterplattenservice GmbH with core/prepreg pickers, Modula stock check, and press thickness gauges.

ZERO-PAPER SHOP FLOOR EXECUTION

Cleanroom Touchscreen MES & Digital Travelers

Glove-friendly, high-contrast cleanroom kiosks replace grease-stained paper cards entirely. Operators scan panel barcodes to view process specifications, inspection checklists, and machine settings.

Enforced Sequential Routing Panels must strictly pass through sequential processes (Inner Etch → AOI → Brown Oxide → Lamination → CNC Drill → PTH Plating). Out-of-order execution is digitally prevented.

Active Multilayer Batch Queue Real-time tracking of active batches across the plant: 12L (236), 14L (134), 16L (252), 18L (53), and 20L (8) panels in flight.

Operator & Machine Accountability Scans record exact start timestamps, pause reasons, resume events, and completion stamps per panel, providing full labor productivity auditing.

COMMERCIAL & RFQ ACCELERATION

Instant RFQ & Similar Quotes Autofill Engine

Cut quoting turnaround from 48 hours to under 10 minutes. The proprietary tolerance-matching engine scans historical quotes to retrieve technical precedents.

Dynamic Pricing Matrix Calculates complex production cost structures instantly across panel quantities vs. turnaround days (e.g., 3-day express vs. 10-day standard).

Similar Quotes Autofill Engine Matches new RFQs against historical database records: exact layer count, dielectric thickness (±20%), and track/space clearance tolerance offsets.

Zero Data Re-Entry When a customer accepts an offer, 1 click converts the quotation directly into a manufacturing Order—copying all stackup layers and specs automatically.

SHOP-FLOOR HARDWARE & TELEMETRY

Direct Machine Telemetry, Storage Robotics & Chemical Control

Seamlessly bridge the physical factory floor with the digital ERP backbone. Automated storage carousels, chemical titrations, and machine spindle wear are tracked automatically.

STEP 1: MODULA VLM INTEGRATION

Automated Warehouse & Modula VLM Robotics

Direct bidirectional integration with automated Modula vertical lift carousels pushes pick and put commands to deliver specific trays (drill bits, laminates, chemicals) directly to the operator window. Milestone process completions automatically deduct exact core and prepreg lots from inventory.

128 Trays Automated 4-Level Location Hierarchy

QUALITY ESCAPE PREVENTION

Quality Escape Line Locks & Chemical Lab

Automated quality gates lock batches on the floor if defect rates exceed thresholds, preventing defective panels from reaching packaging. Integrated chemical lab logs sample measurements and titration curves for copper electroplating (24.2 g/L Cu) and micro-etch baths.

Electroplating Titrations 99.82% First-Pass Yield

MAINTENANCE CMMS TELEMETRY

CNC Spindle Telemetry & Drill Bit Wear

Monitors active operating hours, temperature, and RPM on high-speed CNC drill spindles (18,400+ RPM) with proactive bearing maintenance alerts. Drill bit hit-count tracking logs drill strokes per tool diameter to prevent bit breakage, rough hole walls, and plating voids on micro-via holes.

18,400 RPM Spindles 99.4% Equipment Uptime

GLOBAL PRODUCTION TELEMETRY

Live Shop-Floor Operations Telemetry

Real-time tracking of active orders, multilayer lamination presses, and inspection yield rates across connected facilities.

1,200+

< active_orders_daily >

Automated multi-shift routing

856K

< pressed_panels >

Tracked with 100% digital travelers

47+

< connected_workstations >

Drilling, AOI, Etching & Chem Lab

99.98%

< quality_yield_rate >

Guaranteed zero escape defect rate

PRODUCTION_AUTOMATION

QR-Coded Panels. Automated Machine Processing.

Mark each production panel with a unique laser-etched QR code. Scanning the panel at any machine terminal automatically retrieves lamination or drilling specifications, auto-starts the process cycle, and registers completion upon machine finish.

> SCAN_EVENT: [VERIFIED] Panel #PNL-2026-8819-B

> STACKUP_SPEC: 8-Layer High-Tg FR4 • 1.6mm Core

> TARGET_STATION: CNC Drill Station #03 • Tool #12 (0.3mm)

> RECIPE_STATUS: AUTO-LOADED • MACHINE CYCLE INITIATED

> OPERATOR_AUDIT: ID #OP-449 • TRAVELER TIME: 14.2s

MARKET DIFFERENTIATION

Why Blueprint Wins: Purpose-Built vs. Generic Software

Comparing Blueprint against generic enterprise ERPs, legacy green-screen systems, and generic point solutions. Built specifically for bare-board complexity.

EVALUATION CRITERIA	BLUEPRINT (SYMTEQ)	GENERIC ERP (SAP / NETSUITE)	LEGACY PCB ERP (PROCIM / CIMNET)
Native Multilayer Stackup Engine	YES Full resin/prepreg/core Dk solver	NO Requires $150k custom bolt-on	PARTIAL Outdated 2000s desktop CAD link
Shop-Floor Cleanroom Touch Kiosks	YES Glove-friendly Web & 2D Barcodes	NO Heavy desktop forms or generic apps	NO Paper travelers & green screens
Automated Modula VLM Storage	YES Direct PLC/REST tray dispatch	NO Heavy WMS module ($50k add-on)	NO Manual pen-and-paper bin logs
Floor Operator Licensing Model	UNLIMITED Cleanroom floor operator access	PUNITIVE Expensive per-worker seat fees	CONCURRENT Frustrating terminal lockouts
Real-Time Telemetry & AI Assistance	YES Sub-5ms WebSockets & Similar Quotes AI	NO Batch overnight ETL syncs	NO Stagnant legacy database architecture
Modern Web & Cloud Architecture	YES Docker, REST API, Vue 3 SPA	COMPLEX Multi-year cloud migrations	NO Fragile on-prem Windows 2008 servers

PROVEN IN PRODUCTION

PCB Factories Scaling with Blueprint

Proven on active fabrication floors producing automotive, medical, and aerospace-grade multilayer boards across Europe.

Hi-Tech Corporation PCB Production Facility

HI-TECH CORP PRODUCTION FACILITY

"Before Blueprint, SMT line scheduling and job traveler cards were compiled manually on paper. Traveler errors drop to absolute zero when design data connects directly to the production workflow."

Production Management

Hi-Tech Corporation • Premier European Multilayer PCB Manufacturer

Turnkey Plant Rollout

Complete traveler migration, drill tooling libraries, and on-site go-live verification without halting production lines.

100% Paperless Cleanroom

100% paperless shop-floor operation saves hundreds of operator hours lost to physical paperwork searches and manual updates.

24/7 Mission-Critical Support

Proactive server cluster monitoring, automated hourly backups, and direct access to dedicated PCB software engineers.

TAKE CONTROL OF YOUR FACTORY FLOOR

Accelerate Your PCB Factory with Blueprint

Discover how Symteq Blueprint MOM & ERP gives your plant 100% digital traveler traceability, reduces rework escapes to zero, and synchronizes your cleanroom with your CAM engineering office.

Schedule Live Factory Demo Explore 7-Stage Workflow